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Icebergs, as everyone knows, are much bigger than they appear. So, it seems, is the ice industry.
Every summer, during the crux of the sizzling tourist season, ice
alchemists are turning water into that solid, crystalline substance
that fills our coolers and helps us keep the catch of the day fresh and
our summertime cocktails refreshingly chilled. Even as you read this,
this week well over 250 tons (yep, that's half a million pounds) of ice
is being manufactured, packaged and sold by or to restaurants, grocery
stores, caterers and fisherman all along the Seacoast. The chemistry of
ice is simple enough. Water molecules succumb to freezing temperatures
and bond together in groups of four, creating a crystalline lattice.
The crystalline structure is held together by way of attractive forces
that exist between the oxygen atoms and the hydrogen atoms, and voila,
a solid is formed. Water is unique in that it's one of the few
substances that expands and becomes less dense in the solid state,
which is why ice floats. The fact that liquid water reaches its maximum
density just before it hits the freezing point, causing the ice to
become even more buoyant, makes it that much more unique.
Not many people are thinking about crystalline structures or maximum
density when they are sipping cocktails on a warm summer evening.
Stephen Tischner, however, was definitely thinking about ice when he
was working his way through college as a bartender 12 years ago. "I
noticed that when people ordered a bottle of Perrier, and I'd give them
a glass of ice to go with it, they'd dump the ice out," says Tischner,
and it's no wonder. "Why would you order a spring water or a mineral
water," he asks, "and then ruin it with ice made from tap water?"
Tischner hatched up a plan to market ice made from natural spring
water, and Natural Rocks was born. He rented a small, 800-square-foot
building on Rock Street in Portsmouth and began making ice cubes. In
the beginning, Tischner was the sole employee of his new company. He
started out producing about half a ton of ice a day, packaging it by
hand and delivering it to area grocery stores (Jack DeMoula, original
owner of the Market Basket chain of grocery stores, was one of
Tischner's first clients). Slowly but surely, the business expanded,
and today Tischner works out of a 4,600 square foot building in Eliot,
employs 10 full-time staff members, and produces an average of 35 tons
of ice a day. Fresh Maine spring water is delivered at least once a
day, seven days a week, by way of tanker truck, and Tischner's staff
works almost 'round the clock to keep up. The facility looks like
a big, open, concrete kitchen, but instead of stoves and ovens, there
are 35 ice machines, each churning out a ton of ice at a time.
Accompanied by the constant hum of compressors as water is piped in
from the water tanks, and by the banging of ice as it drops from the
freezing unit, workers work quickly and quietly, bagging ice, loading
it onto pallets and whisking it into the walk-in freezer or loading it
onto a refrigerated 18-wheeler that has just pulled up to the loading
dock.
Tischner is one of a handful of ice manufacturers on the Seacoast,
but one of only two manufacturers of spring water ice in the country
(he was the first, he says), and his cocktail cubes are distributed
from Maine to Maryland. Local caterers like Mahalo's and Two Girls use
Natural Rocks, and the pristine cubes can be purchased at Market
Basket, Fresh Market, Portsmouth Provisions, Gary's Beverage, and
dozens of other locations throughout the Seacoast. Surprisingly for a
man who runs a 35 ton-per-day ice factory, Tischner welcomes walk-ins
to his shop, located about two and a half miles north of the Kittery
traffic circle on Route 236. Find yourself needing a bag of ice on a
hot summer day? "Sure, anyone can stop by and pick up a bag of ice,"
says Tischner. A bag of Natural Rocks ice will cost about 25 cents more
per bag than tap-water ice, but not only is it made from crystal clear
spring water, says Tischner, it is also formed into perfect little
cubes (rather than shaved from sheets or blocks into chunky bits),
which he thinks are much more suitable for elegant cocktails. But
perhaps you're not sipping Perrier. Instead, you're the skipper of the
Priscilla Nolan, a scallop boat heading out to sea for four days. Where
would you go if you needed 20 tons of ice blown onto your boat? More
than likely, you'd head to Great Bay Ice Company, in Newington. Just
don't expect to find spring water.
Great Bay employee Cheryl Josselyn, (aka "The Bait Lady," as it's
painted on the side of her building) does not mince words when she
declares,"Oh, our ice is definitely not for consumption." Not that
there's anything all that horrible in the ice-it's made from the same
drinking water that Newington residents have piped into their homes-but
Great Bay Ice is part of Little Bay Fish Company, one of the largest
wholesale lobster dealers in the country. In addition to sharing space
in an arena-sized warehouse with enormous tanks full of live lobsters,
Great Bay ice shares quarters with bins full of herring, redfish,
pogies, and all other manner of baitfish-let's just say that aromas,
like voices, carry.
Located on the shore of the inland tidal bay of the same name, Great
Bay manufactures an average of 10 tons of ice a day. The ice-making
machine is an imposing three-story mechanism that, every half-hour,
creates 24-square-foot sheets of ice (30 at a time), then sends the
sheets into a giant auger to be crushed, then raked into an enormous
storage unit below. From there, facility engineer Ed Sherwin either
pipes the ice out to the pier to be blown onto commercial fishing boats
like the Priscilla Nolan, or pipes it into bins over at the retail
area, where Josselyn sells it (alongside all of that bait) to amateur
and professional fishermen who drive up to fill their ice bins or load
frozen flats of mackerel onto their pickup trucks. Like Natural Rocks,
Great Bay is happy to accommodate the smaller retail customers. "We
have guys who drive up and just want to fill up their beer coolers,"
and that's just fine, says Josselyn, "but," she repeats, "I wouldn't
put it in my drink if I were you."
Wesley Moore doesn't recommend consuming the ice he delivers,
either, but only because it would take too long. Arriving in one solid
piece, it will weigh about 150 pounds and take several hours to melt.
And it will likely be too pretty to eat, anyway. Using a chainsaw and a
set of chisels and picks, Moore creates astoundingly detailed
sculptures out of 350-pound blocks of clear ice. He's been working as
an ice sculptor for 20 years, since his days in restaurant kitchens
when he was taught the craft by a fellow chef. Over the years, he has
sculpted everything from swans and dragons to space shuttles and wine
racks. The majority of his works are custom requests, and Moore says
there's seldom a request he can't accommodate. In a typical year, Moore
will create 100 to 150 sculptures. Local hotels, such as the Sheraton
and Wentworth by the Sea, regularly feature Moore's works, and Moore's
Web site, www.icebywesley.com, boasts rave reviews from a number of Seacoast caterers who have featured his works.
Moore purchases his ice from Connor Bottling Works, in Newfields,
(makers of Squamscott Soda). In addition to providing blocks of ice to
Moore and a handful of other ice sculptors, Connor Bottling Works also
delivers cubed ice to restaurants all along the Seacoast. Over the
Fourth of July weekend, the company produced 30 tons, says owner Tom
Connor, who will drive as far north as Ogunquit to fill emergency
orders.
Most restaurants produce their own ice using commercial machines
that can churn out a couple of hundred pounds a day. When temperatures
soar, however, these relatively modest-sized machines often can't keep
up with demand, or worse yet, will break down altogether, and a harried
restaurant owner will find himself or herself flailing to fill the ice
bins before the start of service on a busy Saturday night. If it's
early enough in the day, a restaurateur can call Connor or another ice
dealer for a delivery, but in a pinch, it's off to Gary's Beverage or
the local Hannaford for a couple of 40-pound bags. And it's not just
for beverages, either. Ice is crucial for proper kitchen sanitation,
even more so when temperatures climb past 100 degrees, as they so often
do in commercial kitchens in the summertime. Chefs utilize ice baths to
keep ingredients properly chilled during service, to quickly chill hot
sauces and soups at the end of the night, and to ensure extra-cold
storage temperatures for highly perishable foods like fish and
shellfish.
So if you find yourself at an elegant wedding this summer, sipping
Perrier, nibbling on perfectly seared sea scallops and gazing at an
exquisitely carved ice swan, you'll have not only a bartender, a chef
and a sculptor to thank. You'll have ice to thank, too. |